Just a very brief update this evening, last few bits on the car finished so it's essentially at status "complete awaiting IVA" :)
I had trouble with the self centring on the last outing, as in; it was non-existant. I had some helpful suggestions from Dave (rodgling) that it could be the track rod ends. I suspect he was right, because when I took them off they were stiff as anything - "could hardly move them in the vice with a large spanner" stiff. So with replaced TRE's and 40psi in the tires the steering is indeed much lighter now, but still not sure on the self centring bit. The manual states that it has to show "some sign of self-centring above 10mph", slight flaw as I can't really get much past 10mph in my yard without risking smashing into something; so it will have to be what it will be for the day. See what happens!
The exhaust randomly started blowing at one of the joints, but then I realise that I might have caught it on a low kerb and twisted it off a bit - but that was an easy fix.
Finally, an extra bonnet catch either side - I had a not-so-hilarious incident on one of the outings where the front clip popped itself open and the bonnet nearly flew up and smacked me in the face. Mildy amusing at 20mph as it was, but not so much at 70 and beyond.
I imagine the fault lies with myself - either the way the bonnet is bent or the positioning of the clips, but the extra clips stop the problem I had before where under vibration the whole bonnet was slipping forwards. Works like a charm now, and actually holds the bonnet much more neatly towards the shut lines.
So the massive paper trail has now begun to gather together all the necessary docs for IVA. As well as the application form(s) themselves I've filled a lever arch folder with relevant documentation:
- Info from the donor (V5 etc.) BMW info ont he powerplant and gearbox ID codes, EWS anti-theft principle of operation etc.
- Insurance
- GKD instructions and build plan
- Wiring loom info and basic car dimensions
- Previous MoT info (1 x fail, 1 x pass)
- Receipts and invoices
- scrap metal receipts from donor (Made £240, woo hoo. When you couple that with the eBay sales of donor parts at £255 and I only paid £410 for the car itself, I'm £85 in profit and still got all my base donor bits for free)
- Certs. of confirmity for seatbelts, battery etc.
- Relevant Correspondence
- Photo story board of the build
So all that is most definitely un-sexy, but very necessary. Just a few last minute outstanding queries with Peter and then the forms and the very lumpy cheque can be sent off.
In order to leave you on a high I'll show you what arrived for me in the post this week - my wife ordered it for my Birthday a few months back but it only showed up now - full nomex and colour matched to the car. She's awesome isn't she...?
Thanks for reading
Hi Steve, car looks awesome in Orange. You'll look the beans racing around Brands. I'm sure you have checked already but is your centering problem anything to do with the small return springs on the steering rods.? http://stevesescaperoute.blogspot.se/2012/02/wishbones-done-again-and-more.html
ReplyDeleteI also used the same bonnet catches as you but changed them after they came loose on several occassions (not sure why they are IVA approved). I have now changed them to ones I bought at CBS. http://stevesescaperoute.blogspot.se/2012/01/panels-away.html They can even be locked and adjusted.
Good luck with the test.
Regards
Steve
Hi Steve thanks for the feedback! Nice to hear from you, hope you are well?
ReplyDeleteMy kit doesn't have the rack springs, Peter has deleted them from the setup now as the new wishbones are supposed to give all the steering effort I'll need. The problem I've got at the moment is that I can't test it - there's nowhere for me to go with the car "legally" except around my workshop yard which isn't very big so I can't test it at "test speed" of 10mph and above. I guess we'll just have to see what happens on the test. I'd be shocked if that's the only thing it fails on!
Ref. the bonnet catches they look very smart - might have to get me some of them post IVA.
I've been following your blog from the start - I'm a keen fan and you've been a great help to me with all your excellent write ups!!
Hi Steve, you have some nice quiet country roads around you (I've seen your videos ;-) ) for testing! I used to drive mine around the block with half the front missing - pioneers have no boundries!
ReplyDeleteMine is finished (again) apart from a nagging electrical fault I've added, indicators don't work but hazzards do! Hopefully I don't have to take the scuttle off again. Good luck with the application, it'll be fine!
Best Regards
Steve
PS Thanks for the kind words.