Monday 2 April 2012

Breaking up is hard to do

Greetings

Brief update from the weekend's activities; continuing to break up the old E36 Donor. 

The first goal was the rear hubs, driveshafts, and diff. After several failed attempts to budge any of them with their deeply rusted nuts and bolts that rounded off just by looking at a spanner or socket, I gave up and went for the "big bang" solution; undoing the 4 bolts that hold on the rear powertrain and suspension assembly and lowering the whole thing to the ground. (Quite scary undoing the nuts when you're lying underneath it, wondering if it'll shear off and leave you wearing about 100kg of steel!)

Rear diff / driveshafts / suspension etc. assembly.

Close-up on rear powertrain lump

Next challenge will be to attack those aforementioned rusted bolts, although much easier when it's on the bench and you can get to it, opposed to lying underneath with several socket extensions flailing them around your head! A challenge for another time methinks.


The car has spent a lot of time by the coast / beach, evident from the 3 buckets of sand I managed to collect so far from various nooks and crannies during the dismantling. Not to mention the colony of maggots in the carpets under the seat, and the several fag butts, fingernails and 47p of loose change. Mmh nice, just what I wanted to buy into.

Interior is mostly stripped now, just after this photo was taken I got the rear parcel shelf apart and then the steering wheel off

Interior stripped. Dont' look too closely you might see the delights the previous owner left for me to find
Then moved onto the dashboard itself - a job I particularly loathe on any car. No matter how many nuts and bolts you take out, there's always one or two you just can't find, inevitably causing you to have to wrench the damn thing apart and break something! (Lucky it won't be going back then.) Couldn't find the elusive fastenings, and then it was tea time; so gave up and went home. The best labour saving device of today is definitely Tomorrow.

Did one final job to end on a high. I think it's very important for morale boosting on a project, particularly when you invest your own time and money on it - the last thing you want to do is get demotivated and it become a chore; you simply won't enjoy it at all. Need to seek out the small wins every now and then! (Anyway, that's enough motivational speaking, by rights I should be charging for my consultancy fee as a motivational speaker!) So, to that end; I dry fitted the hand brake lever with a spring clamp. Mostly pointless as it'll probably have to come out and be fitted after the gearbox, but still it made me happy and I left with a smile on my face!

First part of the "build" - handbrake lever!! Incidentally, Land Rover Steering wheel is entirely optional.
So the old E36, looking ever sorry for itself is getting closer to its fate with the 9" grinder. Last things to remove are fusebox and all electrical units / wiring, petrol tank (keep for kit car bits), dashboard (bin) sunroof (sell if it's serviceable), front and rear windows (if I can be bothered with the hassle); and that's pretty much it!



Until next time!

Steve

6 comments:

  1. Hi mate, Just thought id let you know what a great job your doing so far, also i think you've picked the best engine except possibly the M3 :-) Mmm M3.

    I met Peter and the others at the Exeter Kit Car Show a few years back and have been hooked ever since! Iv just gotta get 3rd year of UNI out the way and i will be raiding the piggy bank too...

    Anyway, please keep posting progress and il try and give you some motivational comments along the way! Also I'm in Cornwall so i may have to pop round, take a peak and tap your brains in the summer if thats ok!?

    Ok well keep up the good work!
    Cheers, Andreas

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    1. Hi Andreas

      Thanks for posting and the positive feedback - really appreciated! beginning to think nobody was out there :-)

      You're more than welcome to pop round, drop us an email omara04@yahoo.com I'd be delighted to show you. Hopefully when it's finished I can offer you a ride :) Good luck with uni and stay in touch. I plan to update it as best I can!

      Thanks,
      Steve

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  2. Ooh, you're going to have fun holding the axle still to undo those hub nuts if you didn't loosen them already with the back axle on the car... I ended up sitting the engine on top of the rear axle to hold it down, it was only just enough.

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    1. Hi Dave, thanks for the comment!

      Fortunately I managed to engage my brain on that exact problem (worrying... I might start thinking on a long term basis, who knows where that will lead me) I undid the hub nut whilst the handbrake was still connected and borrowed a pukka 30mm impact socket! So all undone now. Still had to have the windy-gun on full pressure to shift it though!!!!

      Cheers,
      Steve

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  3. Im going to have to take you up on that mate!

    Anyway iv been waiting patiently for the updates....Not sure how long i can be patient for tho :-)

    Cheers Andreas

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  4. Lol yeah must get round to doing that ;-) If you subscribe you should get an email when I update so then you don't have to sit on the edge of your seat!!

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